Step 5: Fermeation.
Fermentation or oxidization is the most important
stage in the manufacture of black tea, and this process makes it
uniquely different from all other teas. Fermentation is carried
out in custom-designed fermentation rooms.
Depending on the temperature, maceration technique and the style
of tea desired, the fermentation time range from 45 minutes to 3
hours. The characteristic coppery color and fermented tea aroma
judge the completion of fermenting.
Step 6: Drying
This is the process that stops fermentation and introduces a stable
product of low moisture content between 3.0 to 3.3% that can be
shipped and stored.
It involves the physical removal of moisture and it’s a crucial
process as it seals in all the flavour, aroma and character created
during manufacture, that are released by brewing. Drying can therefore
make a difference between a mediocre tea and a superb tea even though
they may come from the same factory.
After drying the teas are then sorted into the four primary grades
and three secondary grades. The sortation is by size and fibre content.
The dry tea is exposed to static electricity-charged PVC rollers
that pickup the fibres and the open leaf.
The thus separated teas are thereafter sorted by size, and packed
.
Step 7: Tasting
During tasting, samples of tea are collected hourly from each grade
and also the drier mouth teas and infused for five minutes in different
cups.
The liquor is the poured to different bowls.
The taster then evaluates the tea for quality and manufacturing
faults by sucking and atomising the liquid into his mouth and allowing
it to linger there long enough for the flavour and character to
be appreciated. He then spits it out or sometimes, swallows it.
The infused leaves and the dry leaves are also inspected. The taster
assesses the flavour, smell, colour etc of the infused leaf and
the uniformity of size, fibre content and trueness of grade for
the dry leaves.
The main purpose of tasting is to ensure continuous manufacture
of high quality tea by detecting any faults in processing and taking
timely remedial action.
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